Our hot forged components are crafted for high strength and durability, providing exceptional performance in demanding industrial applications.
Durable and Precision-Engineered Hot Forged Components
Engineered to perfection, our hot forged components ensure superior strength, durability, and reliability for a wide range of industrial uses.
At Conex Aluminium Components, we manufacture high-quality hot forged components designed to meet the rigorous demands of industrial and commercial applications. These components are ideal for use in automotive, aerospace, construction, and heavy machinery. Produced using advanced hot forging techniques, our components offer enhanced mechanical strength, precision, and resistance to extreme conditions. With customization options, we provide tailored solutions to meet specific project needs while ensuring consistent quality and performance.
Hot forged components are made by pressing heated aluminium billets into closed steel dies. The metal fills the die cavity and produces a near-net-shape part with continuous grain flow, high strength and a good surface finish.
6061 and 6082 are used for general engineering, 2014 and 7075 for high strength, and 6063 or 6101 for electrical parts that need higher conductivity.
Electrical connectors and lugs, valve bodies, pipe fittings, automotive suspension and brake parts, handles, brackets and aerospace fittings.
Flash is the thin excess metal squeezed out between the dies during forging. It is removed in a trimming press, and the trim line is then deburred or machined.
Parts are solution treated, quenched and artificially aged to T6 or T73, which achieves the specified strength and hardness and stabilises dimensions.
As-forged dimensions follow EN 586-3, typically around ±0.3–0.5 mm on small parts. Critical bores, threads and faces are CNC machined to tight tolerances.
Yes. Hot forgings are dense and porosity-free with grain flow following the part shape, giving higher strength, ductility and fatigue resistance than castings of the same alloy family.
Forged surfaces are smooth and can be shot blasted, anodized, hard anodized, plated or powder coated.
Yes. Their porosity-free structure makes them ideal for valve bodies, fittings and manifolds that must stay leak tight under pressure.
Dimensional checks, hardness tests after heat treatment, tensile tests on sample parts, and dye-penetrant or ultrasonic testing for laps and internal defects are carried out as required.
Parts from about 20 grams up to several kilograms can be forged, depending on press capacity and part shape.
Yes. Trimming, CNC machining, drilling, tapping and finishing are done in-house so parts arrive ready to assemble.
Dies paid for by the customer remain the customer's property and are maintained by us for the production life of the part.
Forging dies take 3–5 weeks and production follows in 4–6 weeks after sample approval.
Please send the drawing or 3D model, alloy and temper, mechanical property requirements, finish and annual quantity.
Need Hot Forged Components? Get a Fast, Detailed Quotation
Send your drawing (STEP, IGES, DWG, DXF or PDF) with material grade, finish and quantity. Our engineers reply with a DFM review, price and lead time. MOQ 10 pcs • ISO 9001:2015 • Exports to USA, UK, Europe, Canada & Australia.
